Digital MCB

Microcontroller-free smart circuit breaker with overload and short-circuit protection using LM358 op-amp.

Technologies Used

Power Electronics Automation LM358 Op-Amp

Started: September 1, 2023

Completed: September 20, 2023

Duration: 3 Weeks

Technical Specifications

Core IC

LM358 Op-Amp

Protection

Overload & Short Circuit

Switching

Auto Power Shift

Microcontroller

None

Project Progress

Circuit Design100%
Testing100%
Documentation95%

Project Overview

An advanced digital miniature circuit breaker (MCB) designed for smart power management. It offers adjustable current settings and automatic switching to protect against overloads and short circuits. Notably, this MCB is built without any microcontroller, relying solely on an LM358 op-amp.

Key Features

Overload & Short Circuit Prevention

Safeguards electrical systems effectively.

Automatic Power Shifting

Seamlessly switches between main supply and inverter.

Microcontroller-Free Design

Operates solely using an LM358 op-amp.

Achievements

A smart and cost-effective solution for enhanced power safety and management.

Key Learnings

Analog Circuit Design

Mastered op-amp based current sensing and tripping logic.

Hardware Reliability

Achieved stable operation without digital control.

Cost Optimization

Designed a low-cost alternative to smart MCBs.

Target Audience

  • Electrical engineers and hobbyists.
  • Automation and power system designers.
  • Industry professionals seeking efficient, microcontroller-free solutions.
  • Educational institutes for practical learning in power electronics.

Applications

  • Home & industrial power protection
  • Inverter backup systems
  • Rural electrification
  • DIY safety devices